925
XL
Primary Plug Wrenches for Sportster models.
VT No. OEM
Years
16-0158
1971-84
16-0985* 33186 1971-84
8862-1
Evolution
1986-up
8862-1T Evolution
1986-up
*Note: Uses 3/8 socket handle
16-0158
8862-1
Crankshaft Locking Tool fits 1991-
1999 XL models by engaging the pinion
shaft splines. This allows removal and
torquing of the pinion nut during instal-
lation.
VT No. 16-1055
16-1805
1990-up Big Twin
Clutch Compressor
Tool features access
windows to ease the
removal and installa-
tion of snap ring, by
Jims.
VT No. Fits
16-1805 Big Twin
16-1849 Adapter to fit
1991-up XL
16-1849
Clutch Compression Tool fits 1990-up Big Twin and
1991-up XL models.
VT No. 16-1514
16-1514
Motor Stand fits 1952-
03 XL
VT No. 16-0507
Countershaft Support Plate
Tool fits 1991-up 5-speed
Sportster.
VT No. 16-1756
Ratchet Plate Riveting
Fixture securely aligns
plate to drum while set-
ting rivets on 1971-79
XL model clutch drum.
VT No. 16-0165
Main Bearing End Plug
Tool allows the setting
of proper end play in Big
Twin Timken Bearing
Assemblies by selec-
tion of proper spacer
from the catalog. Use when refitting bearings or
bearing sets on late models when spacers are not
included. Not needed for our VT No. 12-0309 or
12-0310 Timken sets, these are pre-spaced from
the factory. Fits 1977-up XL’s.
VT No. 16-1796
Final Drive Tool fits
final drive pulley, so the
nut can be properly set
to torque specifications.
Fits XL.
VT No. 16-0588
Bushing Reaming
Tools fit pinion
bushing in cam
cover.
VT No. OEM
Year
Model
16-0981 94812-37A 1954-76
XL & 45”
16-0980 94812-80A 1977-85
Sportster
16-0962 94812-89 1986-up
Sportster
16-1791 —
1957-up
Sportster
1-3-4 Cam Cover Bushing
16-0980
Pinion Shaft Race Installer
fits 1977-E81 Sportster models.
Replaces 97080-77A.
VT No. 16-0965
Clutch Drum Locking Tools for removing clutch
hub and motor nuts.
VT No.
Year
16-0125 1952-70
16-0159 1956-84
16-0992 1971-84
16-0159
16-0992
Evolution XL Cam Relief Tool allows the installation
of high lift cams in 5-Speed XL models by removing
some of case material at the base of the lifter bores
and around the pinion bearing for lobe swing clear-
ance. This tool cuts clearance quickly and can be
performed on an assembled engine in the frame.
VT No. 16-0353
Clutch Compressor Tools allows disassembly of
clutch pack.
VT No.
Year
Model
16-1769*
1991-up
XL’s (Screw)
16-0156 1971-84 XL’s
16-0059 1985-90 XL’s
*Note: Adapts 16-0967 to fit 1991-up XL.
16-0059
16-0156
Jims Sprocket Shaft Timken Bearing Installer Tool.
VT No. OEM
Year/Model
16-1837 As Above Jims
16-1760* 2.500 Long 1977-up XL
16-1761* 2.060 Long 1977-up XL
*Note: Sold separately for 1977-up use with 16-0149
and 16-1837.
Cam Shaft Needle Bearing Installer.
VT No. Jims
OEM
16-0127 16-1857 97273-60
16-0127
16-1857
16-0149
XL Tools
Drive Bearing Press Tool.
VT No. OEM
Fits
16-1767 37842 1991-up XL
Transmission Door Puller
Tool. Fits 1957-90 XL and
1952-56 K.
VT No. 16-0139
Clutch Adjusting Gauges are
used to find the correct distance
between the outer drive plate and
outer releasing disc for 1971-83
Sportsters, 1936-67 early and 1968-
84 late Big Twins. Set of 3 tools
VT No. 16-1807
Jims Sportster Crankshaft
Locking Tool. Use on Pinion
side of all 1991-up XL to keep
crankshaft assembly from rotating
during assembly on valve train
repair.
VT No.
Fits
16-1666 1991-2002
16-1665 2003-up
Shaft Turning Tool fits spline on
assembled motor and allows engine to
be turned over by ½” ratchet or impact
driver. Sifton unless noted. Fits1957-
up XL.
VT No. 16-1852
16-0046
Sifton Pinion Gear Puller is used
for installation and removal of the
pinion gear. Fits 1957-76 XL.
VT No. 16-1060
16-0125
Bearing Race Press
Plug is used to
remove and install
Timken bearing outer
race.
VT No. Fits
16-0045 1957-76 XL
16-0046 1977-up XL
Timken Bearing
Removers remove
bearing from shaft
without removing
shaft from fly-
wheels.
VT No. Fits
16-0667 1957-76
16-1833 1977-up
16-1883
16-0667
16-0045
16-1769
Note:
For descriptive
purposes
XL= For Sportster
Motor Shop Cam Cover Bushing
Service will install new bushings in cam
cover for 1957-up XL models.
VT No. 60-0131